The Fora platform includes forum software by XenForo. It was not until after World War II that the company ventured into the production of motorcycles. Hence, the 2002 Yamaha Grizzly 660 was born. Seat . Nov 14, 2007 Pick yourself up an extra tube of Patience, since it takes WAAAY longer to get to the valves than it does to adjust them. The rear axle seems to always pop out from the rear differential. The Fora platform includes forum software by XenForo. Page 156 Yamaha dealer to make that adjustment. I know people will say check again, but just wanted to know if a ticking sound was normal or not. Found one on here yesterday. Specs Photos & Videos Compare MSRP $7,199 Type Utility Insurance Rating #6 of 9 Yamaha Utility ATV's 4. so at 1000 i did it myself and the valves were fine. Seat adjusting . The Fora platform includes forum software by XenForo. Manual will be automatically added to "My Manuals", Location of the Warning and Specification Labels, Drive Select Lever Operation and Reverse Driving, Rear Wheel Upper and Lower Knuckle Lubrication, Offroad Vehicle Yamaha GRIZZLY 660 Owner's Manual, Motorcycle Yamaha YFM660FR Supplementary Service Manual, Offroad Vehicle Yamaha 2004 Rhino 660 YXR660FAS Service Manual, Offroad Vehicle Yamaha ULTRAMATIC GRIZZLY 660 YFM660FS Owner's Manual, Offroad Vehicle Yamaha GRIZZLY 660 YFM66FGX Owner's Manual, Offroad Vehicle Yamaha ULTRAMATIC GRIZZLY 660 YFM660FR Owner's Manual, Offroad Vehicle Yamaha GRIZZLY 660 YFM66FAV Owner's Manual, Offroad Vehicle Yamaha GRIZZLY Ultramatic YFM660FP Owner's Manual, Offroad Vehicle Yamaha 2016 Grizzly yfm700gplg Service Manual, Offroad Vehicle Yamaha GRIZZLY ULTRAMATIC YFM660FP Owner's Manual, Offroad Vehicle Yamaha Grizzly 450 YFM45FGPD Owner's Manual, Offroad Vehicle Yamaha Grizzly 700FI Owner's Manual, Offroad Vehicle Yamaha EFM600 GRIZZLY Service Manual, Offroad Vehicle Yamaha GRIZZLY YFM70GPXH Owner's Manual, Offroad Vehicle Yamaha GRIZZLY YFM600FWAM Owner's Manual, Page 10: Location Of The Warning And Specification Labels, Page 20: Description And Machine Identification, Page 44: Front And Rear Shock Absorber Adjustment, Page 65: Drive Select Lever Operation And Reverse Driving, Page 78: Ride With Care And Good Judgement, Page 116: Periodic Maintenance And Adjustment, Page 118: Periodic Maintenance/Lubrication, Page 155: Rear Brake Lever Free Play Adjustment, Page 157: Adjusting The Rear Brake Light Switch, Page 158: Cable Inspection And Lubrication, Page 159: Rear Wheel Upper And Lower Knuckle Lubrication, Page 168: Tail/Brake Light Bulb Replacement, Page 186: Yamaha Extended Service (Y.e.s. Tappet covers (exhaust) 2 3.Disconnect: . 2NX-12159-00-00. adjust it. how do I adjust valves on 2004 Yamaha rhino 660. Open to all Grizzly models including 700, 660, 600, 350, and 125. I was adjusting my valves and getting lots of noise when done. I checked mu manual and it suggest valve lash check at 20hrsI will make some calls today to see what the deal is. Tappet cover (intake) 1 . Continue reading, and relive the glory days of the Grizzly. Just gotta make sure that when you tear the plastic away n unbolt everything you keep it all together and labeled. I see that the 450F bikes use titanium valves. I know I did them to spec. I think you have a good dealer there, he could make some easy money from you so take that as a positive..Irv. Don't forget that engine temp sensor wire that hooks to the bottom of the heat shield. It launched with a newly construed chassis, designed to address the biggest shortcoming of its stablemate, the Raptor. Yamaha Raptor 660 - valves clearance check & adjustment According to the dealer, the 08 700 has hydraulic valves. The recent millennia saw the rise of V-belt transmission, four-stroke, fuel injection, and the Yamaha Grizzly 660. Piaa H6 light bulbs. Below are some of the suggested upgrades that can improve your quads speed: Yamaha Motor Company Limited, the worlds best in water vehicle sales, is the maker of the Yamaha Grizzly 660. I just had the dealership adjust valves on my 700 and intake was tight and exhaust was ok. I first set them to the looser end of the spec but ticked way to loud so I set them to the tight end of the spec and it is nice and quite. Open to all Grizzly models including 700, 660, 600, 350, and 125. . Yamaha Grizzly repair manuals, also termed Yamaha Grizzly online factory service manuals, are instructional books that cover every aspect of repair, from doing a simple oil change to complete engine overhaulthese manuals cover it all. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Range Valve clearance (cold): Intake: 0.10 ~ 0.15 mm (0.0039 ~ 0.0059 in) Exhaust: 0.15 ~ 0.20 mm (0.0059 ~ 0.0079 in) Is the above valve clearance a typo, or is my feeler gauge? Naturally, these flaws would not even bother experienced mechanics and veteran owners, as they attest to getting more than their moneys worth with the purchase of a secondhand Grizzly. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. I can tare a part a car and put it back together but i dont know to much about four wheelers. It was not until the advancing tide of technology in 2007 that Yamaha had to update the Grizzly to include a 32-bit ECU for power steering, a 44-mm throttle body for fuel injection, and a larger displacement of 700 cm3. head. Does it mention the valves in your owner's manual? Disclosure: We may get commissions for purchases made through links in this post. Open to all Grizzly models including 700, 660, 600, 350, and 125. Snorkels are mounted higher than most ATVs, making them perfect in deep water. Enjoy the scenery as you weave through, Read More 15 Best Maine ATV Trails: Off-Road Riding (ATV/UTV)Continue, It was a bit small, had balloon tires, and did not look the part of a sport-utility vehicle. I was getting a lot of backfiring on our last trip and was wondering if setting the valves has helped this for other people. Aesthetics is not the most handsome or most appealing out in the market. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Clearances: Intake:0.06~0.10mm or 0.00236~0.00394in. Diagram would be great. Thats the hardest part. Another question. It also had a push-button front differential lock and improved instrumentation. It has an engine displacement of 660 cm3, a compression ratio of 9.1:1, and a wet sump lubrication system. Idle Speed Adjustment To prevent this, the valve clear- increase the engine speed, and in direc- ance must be adjusted regularly. But for enthusiasts who want more, they have to bear in mind that upkeep and a few appropriate mods are needed to draw the most out of this behemoth. I'm Kris and this is my blog where I talk about all things related to ATVs, UTVs, dirt bikes, Jeeps, snowmobiles, and more. When I did my 660 I had to go back in and redo the exh. Come join the discussion about performance, modifications, troubleshooting, maintenance, classifieds, and more! I've read in some places that a really tight valve train you won't hear any ticking, but a loose valve you can hear the valves. Its fuel mileage and consumption are among the worst in its class (only corrected with the 2014 model onwards). A forum community dedicated to Yamaha Rhino owners and enthusiasts. This ATV should not be ridden by anyone under 16 years of age. Front fender . Has anyone ever investigated the possibility of using those valves in OUR bikes? Large racks and higher towing capacity make it a sounder utility vehicle. This has been corrected apparently in the newer models, so my guess is that the 700 would not require frequent valve adjustments. This machine is ideal for all-day riding due to its plush suspension and handling. Its high ground clearance makes it convenient to ride on bumpy/rocky terrain. yfz450 front shocks.High lifter rear springs..26"Mud lites xtr.Warn XT 3000 winch. It contains important safety information. Engine removal and install Removing and installing exhaust Remove/install camshaft, rocker arms and shafts Remove, inspect, install cylinder head Inspecting timing chain guides and tensioner Remove, install, adjust valves and guides Inspecting valve seats Inspecting valve springs Remove/install piston, rings and piston pin Inspecting cylinder Didn't take anything else off. It is highly recommended that your valves be adjusted every 20 hours. Over the years, professional mechanics and savants have equipped these machines with all kinds of Yamaha Grizzly 660 parts to increase the four-wheelers top end. Idahos natural beauty and excellent trails make it an ideal destination for your next adventure. The forward-inclined powerplant has a bore-stroke ratio of 100 by 84 mm (3.94 3.31 inches). Sandhills, Read More 6 Best ATV Trails Nebraska: Parks & Trail SystemsContinue, The 1986 Honda TRX200SX launched in the market during the golden era of all-terrain vehicles. I have done all the maintenance regularly,including valves. With its durable frame, it can endure harsh conditions and aggressive riding styles. View and Download Yamaha GRIZZLY 660 owner's manual online. Mods and additional accessories may add to the vehicles worth. If there is free play, have a Yamaha dealer checked by a Yamaha dealer. grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I was told there is no need to adjust them until it is hard to start? It doesn't appear to difficult if you have the tools and are mechanically inclined. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. It had a sporty look, a powerful engine, and a utilitarian build that promised tons of fun on the ranch as it did on the trails. Did you have access to written instructions on how to accurately adjust the valves on your Rhino? Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! JavaScript is disabled. I guess that's a fair swap. (99' 600 Grizz). The best angle to slide the feeler gauge in for the exhaust valves is from middle in. rhinoforums.net is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 0 are printed on the SPEC INFO top right of each page and indicate the subject of each chapter. The newer ones could very well not need a valve adjustment and if they did I would guess it would at a lot more hours/miles than whats on your quad? It has a 595cc four-stroke engine from the XT600. Valves are a pain. 888-987-6361; . ALso do you leave it at TDC and adjust the 2 intakes then the exhausts without moving the piston? Also for: Yfm66fgw. JBlaze About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright . You can reach the 4 bolts that hold the plastic fan cover on (10mm). Figured man I actually did this right on the first try! Couldn't even get a 0.004" in. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. I just adjusted mine a few weeks ago. I REALLY don't want to take everything off again, that was a biatch. On top dead center, should the piston be up towards the top of the head? The 2016 Grizzly has an all-new, more powerful DOHC, 708cc, 4-valve, fuel-injected engine with optimized torque, power delivery and engine character for aggressive recreational riding. GRIZZLY 660 offroad vehicle pdf manual download. Hey guys does anyone know what the valve adjustment specifications are?? I know just enough to be dangerous. Fuel tank . When I did mine I just took the right front wheel off. i will check them again at 2500 km and then leave them probly until 7500. i asked the head tech at my dealers about the valves when i picked up my ride friday . Despite this, it is still a capable machine that has remained at the forefront of the ATV scene. Just want some thoughts. I can't honestly say if I had them in spec or not. The Yamaha Raptor 660, consideredThe Ultimate Sport Quad, earned such a stellar reputation that Yamaha deemed it best to create another model that derived its engine from this iconic vehicle. Cylinders on the Grizzly are not Nikasil-coated (which may mean extra expense for mud boggers). run motor a few to prime lifters and then re-adjust valves as needed. you just need to check each of the 4 valves. Also for: Yfm660fat. Trade-in values are from $1,990 to $2,700 for units in good condition and with typical mileage. The original list price in 2002 for the base model was $6,999 and $7,299 for the Hunter Edition. You can reach the 4 bolts that hold the plastic fan cover on (10mm). 90170 . A forum community dedicated to Yamaha Grizzly owners and enthusiasts. Again, that was a biatch and additional accessories may add to the vehicles worth durable frame it... Racks and higher towing capacity make it an ideal destination for your next adventure mounted higher than most ATVs making! Then re-adjust valves as needed commissions for purchases made through links on our site, We may earn affiliate! Valves and getting lots of noise when done the worst in its class ( only corrected with the 2014 onwards. $ 7,299 for the Hunter Edition ideal destination for your next adventure i actually did this on..., modifications, troubleshooting, maintenance, and the Yamaha Grizzly owners and enthusiasts wire that hooks to vehicles... 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