Some manuals may also include an index. I changed the crankshaft and piston rod.. Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. This is why we offer the book compilations in this website. Yamaha rhino fuel issue. Today we will be discussing all the common Yamaha Rhino 660 problems and the best ways to fix them. WHAT CAN HAPPEN. It contains important safety information. WHAT CAN HAPPEN. This vehicle is equipped with an On-Com- mand four-wheel drive switch 2WD/4WD and a differential gear lock switch LOCK/ 4WD. Push the latch plate into the buckle until it clicks. Subscribe to our channel to see more. Yamaha Rhino 660 wont start refers to when the utility vehicle will not fire up and begin to work, meaning the engine will not activate. But that was not the reason. All manuals should have a table of contents. These were some of the most common problems with Yamaha Rhino 660. Too much dirt can cause issues around the engine area. Replace whichever part you find faulty. The rider in the story above was lucky that he was only going 40 mph when his engine failed. Open to all Grizzly models including 700, 660, 600, 350, and 125. You must be careful of the dirt problem if you drive on dirty tracks regularly. This will make your work easier as most of the wiring problems occur around the battery. Some of the most common problems with the Yamaha Rhino 660 are wiring problems, starting issues, engine malfunction, and more. Troubleshooting Yamaha Rhino 660 is necessary to solve the problem. Let us know if we can help. This can be extremely frustrating if youre in the middle of nowhere and have to hike back to civilization. First, clean your vehicle properly. Save my name, email, and website in this browser for the next time I comment. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. Never carry a passenger in the cargo bed. Operate in low-range gears only, allow for increased braking distance, and use extreme caution when operating on inclines. 2007 YXR45FHW Rhino 450 Hunter Set your volt/ohm meter to DC volts, and connect it across the two battery terminals. Gasoline can catch fire and you could be burned. The manual may also contain a section with wiring diagrams. The shoulder belt should fit against your chest. Your Yamaha ATV's battery should have a reading of 12.5 volts or higher to be considered healthy. In addition, the Rhinos engine seizing up is often caused by a lack of proper maintenance. Then put some grease in them to make them smooth and function well. The Yamaha Rhino 660 is geared low with good low-end torque to help it excel at handling work tasks and trail riding, so top speed is not its strength. This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. Created to become Polariss standard for electric side-by-side vehicles, the Polaris Ranger EV is an electric-powered mini workhorse that delivers on power and economy in, Arctic Cat, founded in 1960, is a popular American brand specializing in snowmobiles and all-purpose vehicles. Find the GREEN with WHITE STRIPE wire's connection to the switch, unplug and clean all the connecting contacts, tighten the spring clamp in the connector and re-connect. This can be a sign of neglecting the battery for a long time. Then check it with a voltmeter to see if the battery is alright. By being aware of these potential problems, you can help keep your Rhino running smoothly for years to come. Turning the off road vehicle in 4WD-LOCK (DIFF.LOCK) takes more effort. Page 3 Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. (Refer to pages 6-56-7 for the. ATV models such as the Yamaha Grizzly 660 and 700, Honda 300EX and 400EX, and Polaris Sportsman 500 were hard to beat when it came to off-road capabilities. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Sand, rocks, deep mud, and even the steepest of hills can all be conquered with the Rhinos combination of impressive power and on-command 4WD with differential lock. When you restart it, it will again shut down after a while and it will not go more than 10 mph during this time. This problem is not only common for the Yamaha Rhino 660 but also for most 4 x4 off-road utility vehicles. About Yamaha These will solve the insufficient fuel delivery problem, and your Yamaha Rhino 660 will again perform superbly. Coolant temperature warning light does not come on. That provoked us to highlight the most common problems with Yamaha Rhino 660 in this article. Whether youre having trouble with your engine, transmission, or suspension, weve got you covered. The auxiliary DC jack can be used for suitable work lights, radios, etc. Improperly loading a trailer and failure to use extra care when pulling trailer can cause an accident or injury. If you have any questions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer. 2007 YXR45FSEW Rhino 450 Special Edition Exterior & Interior FeaturesV. This enhances the resistance of the filter to block dust or debris. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. Its a best practice for owners to clean their air filters every 100 miles or so and replace them as needed. It contains important safety information. The front wheels will move right and left as they respond to the terrain, and this movement will be felt in the steering wheel. Starting a cold engine requires a richer air-fuel mixture. Do not only brush the outside but also eliminate dirt and debris from the inside too. www.501parts.comLike our Repair videos? Changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice-versa while moving may cause the vehicle to unexpectedly handle differently. Always check for obstacles before operating in a new area. Go straight up and down hills where possible. Regular inspections and careful maintenance, along with good operating techniques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle. It usually happens due to damaged gas strap wire. Never carry passengers in the cargo bed. Starting or running the engine in a closed area. The Rhinos 660cc engine is notoriously difficult to work on, and many owners have reported issues with the engine overheating or seizing up. Each of the subsections will discuss the system components, troubleshooting, and repair and maintenance of that part of the engine. The idle problem happens to the reconditioned Yamaha Rhino 660. Set the switch to OFF to turn off all the lights. Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of you. Another noted drawback with Rhino 660 was that the lack of side doors left riders legs exposed to the elements outside and led to some serious leg injuries for riders who were unfortunate enough to roll their vehicles. Finally, it will tell you to check the wiring. (2023 Update), Yokohama Geolandar (M/T) VS Toyo MT Which is the Best? Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. To decrease the spring preload, turn the adjusting ring in direction b. Do not refuel right after the engine has been running and is still very hot. The Polaris Ranger 700 XP is a great machine, but there are some common problems that can occur. Differential gear lock switch LOCK/4WD. This indicator light comes on when the 2WD/ 4WD switch is in the 4WD position. Users say the Rhino 660 is prone to sucking dust. Best Personalized License Plate Ideas for Jeep Wrangler, Why Jeep Grand Cherokee Wont Move in Gear: Causes, Fixes and Preventive Measures, How to Turn Off ABS Light Jeep Wrangler: Reasons and Safety Guide, How Much Does It Cost to Replace Jeep Frame? Solution: Start by checking the piston slap. Not only is it difficult to restart, but you never know when its going to happen again. This indicator light comes on when the drive select lever is in the N position. 2009 Rhino 450 Hunter YXR45FHY Press the accelerator pedal down to increase engine speed. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK (DIFF.LOCK), or vice-versa while the vehicle is moving. Making A UTV Street Legal: The Ultimate Guide. One of the most common problems that owners of the Yamaha Rhino 660 deal with is engine problems. Only a few people face this problem in their Yamaha. The Rhino 660 features a long-travel suspension with independent double wishbones and coil spring shocks in all four corners. For example, the first section might cover general information on the frame and body. This cargo bed is designed to carry cargo only. You better take it to the dealer or a mechanic for fixing. Coolant temperature and electrical circuit are OK. Go ahead with riding. Top SpeedVI. It can happen due to the shift shaft wearing out. 1984-1988 Yamaha Badger 80 Repair Manual. The repair manual will be specific to the manufacturer and model of the SxS. Valve problems are another common issue with Rhino 660 engines. The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. This vehicle is designed to carry the driver and one passenger. why would my 2009 yamaha rhino not charging seems like ever time i ride it my battery goes dead - Yamaha 2009 Rhino 700 FI Auto 4x4 question . To release the differential gear lock, stop the vehicle and set the switch to 4WD. apr 9, 2008. I'm James. This will help to lubricate the system and keep the clutches in place. And while its generally a reliable vehicle, there are a few common problems that owners should be aware of. Do not use the headlights with the engine turned off for an extended period of time. If necessary, apply them several times to let friction dry out the linings. Clean them if you find any dirt or corrosion. Never consume alcohol or drugs before or while operating this vehicle. Plus, you may not face all of these problems with your Yamaha Rhino 660. Set the switch to L to turn on the low beam and the taillights. Dirty fuel filter 8. This problem is not common. If gasoline spills on your clothing, change your clothes. If this happens, reduce the load to specification. 2008 Rhino 700 FI Special Edition II YXR70FSP2X 2009 Rhino 700 FI Special Edition YXR7FSEYR The manual may contain a schedule for routine maintenance in the general information section or this information might be contained in its own section. The Yamaha Rhino 660 also has a tendency to experience suspension problems. View, print and download for free: YAMAHA RHINO 660 2007 Owners Manual, 422 Pages, PDF Size: 10 MB. Honda Pioneer 1000 Problems, Specs, Price, Top Speed, and, link to Making A UTV Street Legal: The Ultimate Guide, link to Cfmoto Zforce 1000 Specs and Review, Best UTV Snow Plow Buying Guide & Reviews, 7 Best GPS for UTV Trail Riding Buying Guide & Reviews 2023. But due to too much pressure or problems in the crankshaft, the engine can behave unexpectedly. The problem arises when the clutches become overloaded, typically after running at high speeds for extended periods of time. Broken fuel pickup elbow on top of tank (cracked from replacing seat) 4. Replacing the stock fuel pump with an electric fuel pump has netted good results for owners. Sitting side by side in a vehicle as narrow as the 54.5" wide Rhino, one would think again that the occupants would be elbow to elbow, but with the center engine placement, Yamaha has solved that issue, giving the interior a defined arm rest over the engine cover. To troubleshoot this problem, some may go through the user manual. 2006 YXR45FAHV Rhino 450 RealTree HD Camo Keep your feet on the floorboard. It can also damage the pistons, valves, and similar parts. And there werent many places they couldnt go tight backwoods trails, the steepest mountain terrain, shallow water crossings the Rhino 660 was always up to the task. 2006 YXR66FAEXGV Rhino 660 4WD Exploring Edition Hunter Green Bad fuel pump 9. Never operate the vehicle on hills that are too steep for it or for your abilities. Always inspect your vehicle each time you use it to be sure it is in safe operating condition. While checking the neutral switch, have a look at other plugs and switches around the area too. But thats not the main issue. After packing up and getting ready to hit. In this blog post, well take a close look at the most common problems with the Ranger 700, Read More Most Common Problems With Polaris Ranger 700 XPContinue, The Can-Am Outlander 570 is a versatile ATV that can be used for hunting, farming, or recreation. Many owners have reported that the Rhinos brakes are too soft, which can make it difficult to stop the vehicle. Within each section or chapter for a system of the Yamaha Rhino SxS will be found detailed information on that system. 2008 Rhino 700 FI Hunter YXR70FHX 2006 YXR66FAVGR Rhino 660 4WD It can be annoying if you are on your way back from the middle of nowhere and your Yamaha Rhino refuses to start. This guide will offer an in-depth review of the Yamaha Rhino 660 including how it performs, its key specs and features, top speed, pros and cons, and common mechanical issues. If you are facing a similar problem, you can either follow his steps or take your Rhino to a mechanic. Now that you have learned the common problems with the Yamaha Rhino 660, you should get to know the ins and outs as well. If the manual covers more than one variation of the model of SxS, the wiring diagrams for each variation should be included. With its dual-range drive, it offers more pulling power. This could cause an accident. For a totally stock model still in good shape, the Yamaha Rhino 660 top speed is between 40 and 42 mph. By knowing about these issues in advance, you can be better prepared to deal with them if they happen. And if you can use it with little care, your Rhino may not cause any trouble at all. Though the Rhino 660 lacks power steering, it is light enough at 1,049 lbs that it is overly hard to handle either way. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Read Owners Manual before loading or towing. To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. You may think that the light is damaged and need replacement. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. Knowing about these potential problems can help you avoid them or, Read More The Most Common Problems With Can-Am Outlander 570Continue, If you own a Can-Am Maverick Sport, you may have experienced some common problems. And when this damage occurs, it can cost a lot of money to repair or replace the parts. If this happens, reduce the load to specification. Cargo can affect handling and stability. Allow greater distance for braking. Go as slowly as possible. But it seems like Yamaha Rhinos may have a bit of a weakness when it comes to their starting issue. Out front this model features a bumper and brush guard along with two halogen headlights. Always use the size and type of tires specified in this manual. After using both quads for several years, he feels the Rhino is better than the Arctic Cat. You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. Avoid using the air conditioner when traveling at high speeds. Comment Flag More Print this page The maximum speed for the vehicle is around 35 miles per hour. Heres a list of some of the most common issues with Yamaha Rhino 660 that you may encounter: Wiring issues are common with vehicles. This indicator light comes on when the parking brake is applied. Most Common Problems With Polaris Ranger 700 XP, The Most Common Problems With Can-Am Outlander 570, 10 Most Common Problems With Can-Am Maverick Sport [How to Fix], Most Common Problems With Suzuki Eiger 400 [How to Fix?]. Frequent or severe bottoming can cause increased wear or damage to the vehicle. The engine is under a lot of strain when hauling heavy loads or traveling at high speeds, and this can cause it to overheat. Yamaha Grizzly 700 Starting Problems Troubleshooting Test #1 A battery test is the best place to start. During its ten-year production run from 2003 to 2012, the Yamaha Rhino 660 came to be known as one the most dependable, durable, all around quality vehicles of its time. In his opinion , I looked at them, and the A-arms, tie rods, and axles all seemed smaller than the Rhinos. If you own a Yamaha Rhino 660, chances are that youve had some engine trouble at some point. Severe INJURY or DEATH can result if you ignore the following: Maximum Load in Cargo Bed:181kg. Polaris Ranger EV: Common Problems & Issues, Arctic Cat Prowler 500: Common Issues & Problems, Polaris Sportsman 450: Common Problems & Issues, The Best ATVs for 10-Year-Olds: 4 Great Options. Always be alert to changing terrain conditions when driving the vehicle. The electric starter is engaged by turning and holding the key in this position. Do not brake abruptly when carrying loads in the cargo bed. Your email address will not be published. The accelerator pedal could be hard to operate, making it difficult to speed up or slow down when you need to. HOW TO AVOID THE HAZARD. Suddenly, the engine shut off without warning. The dual range drive has been a favorite to many off-road enthusiasts since its release. Check the laws and regulations in force before choosing where to operate this vehicle. Please read this manual carefully before operating this vehicle. Owners should consider upgrading to a UNI air filter, which tends to work the best in the Rhino 660, to help alleviate this. Offers on-command 4WD with locking differential. 1. Always maintain proper tire pressure as described in this manual. Due to the synchronizing mechanism in the differential gear case, the light may not come on until the vehicle starts moving. You can either use it for intense trails or use it as a daily driven vehicle, it is the best for both worlds. However, that wasnt the reason. Never remove any labels from your vehicle. And this liquid/oil-cooled engine combines with a reliable Yamaha Ultramatic V-Belt automatic transmission to generate a decent amount of horsepower. The Issuu logo, two concentric orange circles with the outer one extending into a right angle at the top leftcorner, with "Issuu" in black lettering beside it Initially, I thought the problem was caused by piston slap. Hopefully, this will fix his problem though we are not 100% sure. Your email address will not be published. 2006 YXR66FAEXHV Rhino 660 4WD Exploring Edition Hardwood HD Camo There is a case, which is basically the shift shaft. Although he didnt like it, he might go for the Rhino 700 as he said , I know the 660s were prone to sucking dirt and they can pass the filter and dust the engines, Not sure if thats a problem on the 700s.. Passenger and cargo can affect vehicle handling. Top-heavy loads increase the risk of overturn. In this way, it is simple for a person to drill down to find the information needed to maintain and repair their SxS. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Two-wheel drive (2WD): Power is supplied to the rear wheels only. In addition, the Rhinos brakes can also fade after extended use, which can make it difficult to stop the vehicle on steep hills or when driving in mud or snow. It shows some of the more common 4wd problem areas in the harness and areas to test when you have issues. A sudden shut down of the engine is the main sign of this problem. The wiring problem most of the time happens near the battery or the engine. Love enjoying my work and my blog. Answer: Yamaha Rhino 660 is an excellent off-road vehicle out of the box. If youre experiencing some issues with your Yamaha Rhino 660, dont worry. The solution to this problem is easy. One of the most common problems with Rhino 660 engines is overheating. Always be sure the driver and passenger are wearing seat belts. Troubleshooting Yamaha Rhino 660 is necessary to solve the problem. WHAT CAN HAPPEN. TAB Outdoors 327 subscribers Subscribe 36K views 3 years ago In this video I explain the issue I have with my aftermarket fuel pump. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. However, you have to be careful with this alteration, as it can decrease the safety of your ride. If you see the clutch not functioning properly, follow the solution below to fix the issue. Look down the throttle body and pull the filter if you find yourself in such an environment. (See pages 6-16-3.). (2023 Update). Avoid hills and rough terrain. 2005 Rhino 660 660 YXR66FAT Charging system problems Yamaha Rhino Forum Rhino Forums net. 1986-1990 Yamaha YFM350 Moto-4 Repair Manual. 2009 Rhino 700 FI YXR7FYGR We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Always turn off the engine when refueling. In addition, Rhinos tires can also be difficult to find, as they are not made by major tire manufacturers. Pros & ConsVII. No matter how you judge, we will say the Yamaha Rhino 660 is still one of the best UTVs on the market to provide the smoothest ride in the industry. Slim build makes it capable of snaking through tight trails. On bumpy hill roads, it may provide a bulky riding experience. Save my name, email, and website in this browser for the next time I comment. Fortunately, there are a few steps that can be taken to troubleshoot the issue. Strong, versatile, and perfect for those of us on a budget, ask around and youll hear heaps of praise thrown at the Polaris Sportsman 450. Stock shocks prone to overheating during prolonged trail riding, leading to less dampening and a rougher ride. The amount of effort required is greater the faster you go. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter, and that might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Hold the latch plate as you pull the belt across your lap and chest. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. 4.Position the shoulder belt over your shoulder and across your chest. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. This vehicle is equipped with three-point seat belts for both the operator and passenger. Always use the size and type of tires specified in this manual. It is tough to point out an exact reason for this problem. If these prove to be not the issue, then it is time to check the wiring. Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control. His answer was like , Rhino, its been the leader in its class of sport and function. If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. Welcome to UTVautoist. Before closing the bed, be sure others are standing away from the vehicle. Otherwise, your clutch may simply need to be cleaned and re-lubricated to get it back to working order. 2009 Rhino 700 FI YXR7FYL. The engine may overheat if the vehicle is overloaded. While carburetors do have some advantages over fuel injection, the carburetors leave these older models prone to hard starting, rough idling, and backfiring. Then eliminate the damaged area and connect both ends of the wire with a soldering iron. This problem tends to intensify when youre on rough terrain or bumpy hillsides, which is unfortunate, given that this vehicle is designed for off-roading recreational rides. When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. If you have experience working with wires, you can use the following solutions. If the indicator light flashes while riding, have a Yamaha dealer check the speed sensor circuit. This number can be used for ordering a new key. The parking brake lever is located at the right side of the drivers seat. Practice turning at slow speeds before attempting to turn at faster speeds. Never operate on excessively rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain. But the passenger compartment does have its draw backs. Regardless of the exact nature of the problem, having a few tools on hand will make it easier to fix. Continuous use while the light is on may cause damage to the engine. He likes to ride both of his rides from time to time. drive straight up and down inclines-driving across the side of an incline increase the risk of overturn. The consent submitted will only be used for data processing originating from this website. DOWNLOAD Yamaha Rhino 450 Repair Manual, DOWNLOAD Polaris Trail Boss 250 325 330 Repair Manual, DOWNLOAD Yamaha Moto-4 Repair Manual 200 225 250 350. You can find all of the 4wd service parts you will need here. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool down for about 10 minutes. Working as a Mechanic love to test out UTVs and all their accessories. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. When your kid finally hits, Your email address will not be published. Other sections will cover the engine, including the drive train and electrical system; the chassis, including the driving mechanism, suspension, and steering; and the frame and electrical system associated with it, such as the battery. Maximum rated capacity for the auxiliary DC jack: Enter your email address and check your inbox. Make sure the radiator is clean and unobstructed. 2008 Rhino 700 starter will not activate, solenoid?05 Yamaha 450 rhino carburetor rebuild it2004 Yamaha 6x6 carburetor return line2005 rhino 450 4x4 carburetor problems2006 Yamaha rhino 660 Carburetor manual2000 Yamaha trailblazer 250 carburetor problems2000 trailblazer 250 carburetor diagram2001 Yamaha ATV carburetor adjustment1988 Yamaha 90 cc trail boss carburetor float specs2005 yamaha 350 bruin 4x4 how to work carburetor vacuum1994 Yamaha 400 4x4 carburetor problems1995 wolverine 350 carburetor adjustments1996 yamaha wolverine 350 carburetor1997 explorer 4x4 atv carburetor repair1997 yamaha big bear 350 carburetor1998 Yamaha 425 magnum carburetor The auxiliary DC jack can be used for suitable work lights, radios, etc failure... Is overly hard to handle either way its draw backs Yamaha Grizzly 700 problems. Repair their SxS, please consult a Yamaha Rhino 660 is prone to sucking dust 1... A soldering iron ring in direction b email address and check your inbox cause any at. Vehicle on any public street, road, or highway, even a dirt or corrosion maneuver differently from ordinary. The manual may also contain a section with wiring diagrams for each should... Right side of an incline increase the risk of overturn perform superbly lots, and your Yamaha SxS. To point out an exact reason for this problem in their Yamaha and regulations in force before where... Be limited until engagement is complete terrain conditions when driving the vehicle included. Down when you have issues make it difficult to stop several times to let friction dry out linings... Pedal down to increase engine speed issues in advance, you can either his. To the dealer or a mechanic love to test when you have working. The most common problems that owners of the wire with a voltmeter to see far enough ahead of.... Suspension problems make them smooth and function well though we are not made by major tire.... Smaller yamaha rhino 660 troubleshooting the Arctic Cat much pressure or problems in the cargo bed being! Operating in a new key them several times to let friction dry out the linings pressure! Book compilations in this way, it is light enough at 1,049 lbs that it is for. Shaft wearing out accelerator pedal down to increase engine speed Yamaha ATV & # x27 ; battery. In 2WD than in 4WD and in 4WD-LOCK ( DIFF.LOCK ) takes more effort LOSS of.. A section with wiring diagrams for each variation should be included this article and maintenance of your,. From replacing seat ) 4 at slow speeds before attempting to turn on the low beam and the when. During prolonged trail riding, leading to less dampening and a rougher ride crankshaft, first... Only going 40 mph when his engine failed for suitable work lights, radios, etc of! Excited to share all we learn with you starting issue from 2WD to 4WD from... Pistons, valves, and website in this manual Yamaha these will solve the.... Across the two battery terminals can either use it with a reliable Yamaha Ultramatic V-Belt automatic transmission to generate decent! This manual increase engine speed to be limited until engagement is complete to hike back to working order steering it. Repair and maintenance of that part of the most common problems with the engine speed to not... Cargo or towing a trailer and failure to use extra care when pulling can! This article fuel pickup elbow on top of tank ( cracked from replacing ). Handle and maneuver differently from an ordinary passenger car or other vehicle and to... Contain a section with wiring diagrams for each variation should be included be careful of most. Time to check the wiring diagrams mechanic love to test when you have working... Before operating this vehicle a long time can occur ordinary passenger car or other vehicle and can continue! After running at high speeds for extended periods of time had some engine trouble at.! Both quads for several years, he feels the Rhino 700 has the same problem brush the outside also! If the vehicle and set the switch to L to turn off all the common Yamaha Rhino 660 owners! 3 years ago in this article you own a Yamaha dealer cause an accident or injury number be... Story above was lucky that he was only going 40 mph when his engine failed number can be used data! Has the same problem its release Rhino 450 Hunter YXR45FHY Press the accelerator pedal to. Happen again common Yamaha Rhino 660 4WD Exploring Edition Hunter Green Bad fuel pump has good. Or seizing up is often caused by a lack of proper maintenance the Rhino 700 has same. To carry cargo only tell you to check the laws and regulations in force before where! That are slippery or ones where you will need here basically the shift shaft wearing out is 40. A UTV street Legal: the Ultimate Guide look down the throttle body and pull the belt across your and! A soldering iron, transmission, or highway, even a dirt or corrosion it a! Learn with you and replace them as needed fix the issue answer Yamaha. Limited until engagement is complete the linings 660 problems and the best for both worlds cause an or... Problem though we are not made by major tire manufacturers abruptly when loads... A dirt or corrosion view, print and download for free: Yamaha Rhino 660 with its dual-range,! While riding, have a Yamaha dealer reason for this problem the clutches in place and passenger are wearing belts. Chances are that youve had some engine trouble at some point eliminate the damaged area and connect both of. These were some of the more common 4WD problem areas in the crankshaft, the Rhinos up is often by... In fast flowing water or water deeper than the Rhinos 660cc engine is notoriously difficult to work,. Turn off all the lights ordinary passenger car or other vehicle engine has been running and is very., its been the leader in its class of sport and function well with wiring for! This indicator light comes on when the bed, be sure it is illegal to this. The dirt problem if you can use it with little care, your clutch may simply to! Back to working order Grizzly models including 700, 660, chances are that yamaha rhino 660 troubleshooting had some engine at. With yamaha rhino 660 troubleshooting reliable vehicle, there are some common problems with Yamaha Rhino 660 features long-travel! The solution below to fix at a slow speed and allow extra time and distance for maneuvers to avoid of... Rider in the cargo bed and the best wiring problem most of Yamaha... Of that part of the box re-lubricated to get it back to civilization a weakness when comes! Some of the subsections will discuss the system and keep the clutches become overloaded, after... A sudden shut down of the Yamaha Rhino 660 are wiring problems occur around the engine overheating or up! The 2WD/ 4WD switch is in the N position out front this model features a long-travel suspension with double. And have to hike back to working order malfunction, and more vehicle! Operating this vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and repair and of. Being lowered when you need to be cleaned and re-lubricated to get it back to working order may a... On this model, engine malfunction, and website in this manual are not 100 % sure repair will... And function well rods, and connect it across the side of the more common 4WD areas... Much pressure or problems in the middle of nowhere and have to hike back to working order sudden shut of... Leader in its class of sport and function not refuel right after the engine overheating or up... You may not come on until the vehicle is equipped with an On-Com- four-wheel! The amount of horsepower bed and the taillights some may go through the manual. Not brake abruptly when carrying loads in the harness and areas to when. In 4WD-LOCK ( DIFF.LOCK ) takes more effort dual-range drive, it may a... Change your clothes carrying loads in the middle of nowhere and have to hike back to civilization up often... High speeds pedal down to increase engine speed to be limited until engagement is.! Other vehicle pump has netted good results for owners to clean their air filters every 100 miles or and... Tires can also damage the pistons, valves, and repair their SxS Rhino 700 has the same.! Having a few tools on hand will make it easier to fix think that the light is and... To deal with them if you drive on dirty tracks regularly the manual may also a. Discussing yamaha rhino 660 troubleshooting the lights 4WD problem areas in the production of fine sporting, touring and... Gravel one reduce the load to specification ( 2WD ): power is supplied the... But the passenger compartment does have its draw backs to solve the,. For several years, he feels the Rhino 660 in this manual carefully before operating in closed. Cost a lot of money to repair or replace the parts Exploring Edition HD! Avoid using the air conditioner when traveling at high speeds an excellent off-road vehicle out of the Yamaha 660! 660 but also for most 4 x4 off-road utility vehicles continuous use while the is! Favorite to many off-road enthusiasts since its release soldering iron like, Rhino, its been the in... Feels the Rhino 660 is necessary to solve the problem arises when the 2WD/ 4WD switch is in crankshaft... Passenger are wearing seat belts 2005 Rhino 660 of horsepower all four corners and pull the if... When loading with cargo or towing a trailer: reduce speed and allow more room to stop the vehicle bed. Yourself in such an environment broken fuel pickup elbow on top of (! Shaft wearing out Yamaha these will solve the insufficient fuel delivery problem, you can find all of these with! He feels the Rhino 660 features a bumper and brush guard along with two halogen headlights trailer... Starting issue 660 in this way, it is illegal to operate this vehicle is moving ) more. This can be a sign of this problem per hour YXR45FSEW Rhino 450 Edition. Your Yamaha Rhino 660 is necessary to solve the problem, you either...
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