SOLUTION: Test the switch using a multimeter and replace it if necessary. The fix for this problem is to drop the load demand. Detach the filter and clean any debris you find before re-attaching the filter. Not 2 though. (Cummins, Freightliner, Detroit), Cat C12 Oil Capacity, Type, and Change Interval (Guide), The Predator 2000 Generator keepsShutting Off. It should have been able to run 3200 watts continuously and even handle 4000 watts for a short time. You will also find links to more detailed information for each problem. If it looks dirty or clogged, try replacing it and moving the choke back to the proper starting position. Place on a flat surface and add oil until it is at the full level as indicated on the oil dipstick. To check whether the low oil sensor is responsible for your starting troubles, disconnect the sensor by unplugging the wire that runs out of the engines crankcase. Rotate the choke to the Start position. A bad choke may also cause this problem. When you make purchases through these links, we may earn a small commission. Replace the recoil assembly if needed. It will however start up with no problem with the pull cord. Reasons a Predator Generator Wont Start: Solved! Make sure the electrode gap is correct and the spark plug wire is securely attached. When your engine is running, the valve goes up and down, controlled by the camshaft, so when the valve isnt seated properly, the combustion chamber loses compression (the air-fuel mix). Knock dirt loose and allow it to fall from the filter. Sounds healthy but thats it. If its just a little dirty but in overall good condition, clean it and reuse it. There are limits to what electrical power it can produce and start up watts for many appliances, etc., often exceed that production. Open up the vacuum relief valve. Apply SAE 30 engine oil to the filter so it is coated in oil. If you havent changed the oil in a more than 50 hours of use (or more than 20 hours if its a new generator) or suspect you may have a leak, low oil could very well be the cause of your generators starting problems. Otherwise, all you need is tofill up the oil so you can get started using your Predator generator. Tighten the spark plug, cylinder head, and head gasket. However, before you get started about thinking of replacing it or taking it to a repair shop, there are a few ways to resolve the problem. I would start there. The choke controls the amount of air thats flowing into the carburetor during startup. no cables or load power on starter on but will nor turn over, no sound. Have even replace the start button switch as well Thanks for any help. Try reducing the load and start it up. Pick up and tilt the generator to reattach the drain plug before setting it back down. Replace if it is faulty. If it is not, correct the engine oil level by removing or adding a little oil until it is at the correct level. I would reach out to Champion unfortunately. Generator turns over one time. This will get to all the hidden parts built into the carb. Add up the wattage for the items that will be plugged in at one time to ensure it doesnt exceed the load limit. Check the clamps to ensure the fuel line is securely attached to the fuel components. A dirty fuel filter will restrict fuel to the carburetor. This will help to start it in no time. When a Predator generator doesnt start, it can be because of one of four reasons. briefly, then squeeze out the excess oil. Download The Predator 2000 Generator Manual. Just breathe easy, and follow these simple instructions to help diagnose your unit's problems. The reason why this generator has made such a name for itself in the market is that it offers quality efficiency and fantastic fuel consumption. If this is causing problems, you have a simple solution available. Alternatively, you can use jumper cables to jump-start your generator battery using your car battery. There are several reasons the Predator 3500 generator may not start. A narrow filter is inserted in the fuel line or fuel component. Dirt and grass can plug the air filter preventing airflow. Bad fuel deposits and dirt can build up and clog the fuel lines preventing the engine from getting the required fuel. This is a fix you cannot do if you are under warranty. The output light coming on will confirm that the engine is operating smoothly. Once the engine warms up, the choke lever must be adjusted to the off position so sufficient airflow is allowed into the carburetor throat so the engine continues to run. You just need to place the generator on a level surface to resolve this. Just making clicking sound and pull cord stuck too. If the engine does not start within three seconds, release the button and wait for 10 seconds before attempting to start the engine again. Chad is a writer and webmaster helping to keep things running smoothly on the site. This feature is what makes this discount model so popular. A metal tank can develop a rust hole. The scored cylinder source means you will need a new generator. On page 15 of the manual, you will find the instructions on how to clean the air filter. Carburetor: https://amzn.to/3WhGvmV Show more Show. Rotate the combination switch to the Start position. Lack of maintenance or improper use can cause a generator engine to flood, and it can feel like an impossible task to get the engine to start. The air filter protects the engine by filtering the air to keep dirt and debris from entering the air intake and causing engine wear. The rope on the recoil can become unstrung or the pulley, springs, or clips may break causing your starting problems. A part may fail, there may be a leak somewhere, or there is a blockage somewhere in the system. Perhaps youre a new Predator 3500 generator owner and are not entirely sure if youre starting the engine correctly- Dont worry; weve got you covered! If the oil is coming out from this spot, take it to an approved Predator repairman to work on. Either through the on/off switch, which runs because of the battery, or manually. Inspect the filters condition. Test the ignition coil using an ohmmeter. Depending on the price difference, it may be better to replace the recoil assembly over tearing it down and replacing broken components. Generator Not Starting. (2023 Update), 3 Best American Made Generators (Top Picks & Top Brands), What are Low THD Generators? If you have stale gasoline in the tank, youll need to empty out the fuel tank and the carburetor, then refill with fresh gas. This site is owned and operated by The Dade Group, headquartered in Texas, USA. astrozombee 2 yr. ago Mine runs one 1500W unit. The good news is most portable Predator generators with an electric start have a manual starter recoil installed to pull-start it to get it running. Clean the components making up the carburetor. If your Predator 3500 is balanced on a slope, it will cause the generator to face an oil shortage; therefore, ensure that your Predator 3500 is placed on a uniform platform. In between replacements, you must check the filter and clean it regularly. You need to follow these steps: The last, but certainly not the least important possibility is that your batteries are not working. This helps you get most technical issues repaired when it is not your fault. Once running I tested the frequency and it was running at over 64 hertz with no load. Got a key start generator . This way, you can save a lot of money and time. Make sure the choke lever is in the correct position when starting a cold or warm engine. Disconnect all load devices from the generator. Half load should be around 60 and full load should not drop below 58 hertz.Off camera I load tested and the engine would consistently stall at 2500 watts. Add oil if the level is low. 4. The procedure is the same as for jump-starting another cars battery: Attach the cables to your car and generator using the metal frame of your generator as the fourth connection point, turn on your car, and then try starting the generator. All generators I know of are fitted with a low-level oil switch. To help you quickly find the cause of your problem so you can fix it, I have put together tables to troubleshoot common Predator generator problems. If you didnt drain the carburetor before putting your generator away for a month or more of storage, this is likely the culprit for why youre having starting issues now. Next, the generator may shut down on you frequently. Running your generator at low oil levels can severely damage the engine and pose a significant hazard. Like most other products you can buy today, you can go directly to the company and get your manual off their website. A Predator generator may have a low engine oil sensor that will shut off the generator and not allow it to start. Remove as much dirt as possible. This problem is due to the fact that you are trying to draw too much power from the generator. Check both tanks to make sure they are not your problem. Was surprised it would not run at all. There you will find the air filter cover and you only have one screw to remove to get access to the air filter. The sticky deposits left behind by old fuel can clog the fuel lines reducing the amount of fuel getting to the carburetor. Predator generators use a variety of air filters. If all checks out, replace the spark plug in the engine and try starting the generator again. Look for a bad starter solenoid, weak battery, or bad ignition switch on Predator generators with an electric start. Consult your operators manual if you are unsure what type of filter is used on your generator and how to clean it. This might call for the inclusion of a professionals opinion or for you to contact a repair shop or service center. It not only keeps gas stable longer, but it also reduces moisture and helps clean the fuel system. A poly tank can leak at the seams of the tank. Remove it and look at the oil level on the dipstick. Always remove the spark plug boot prior to performing repairs and wait for the engine to cool. Test the switch using a multimeter. It can be fixed in a matter of minutes. If both of those check out, the coil is bad. Just like when a cars head gasket blows, the oil seeps into the combustion chamber and is burned up with the gas. Harbor Freight Predator Generator won't start. The warning light telling you the oil is low should be enough of a warning to have you fill the tank to the proper level. Hydrolock The first thing I would check if you find it difficult to pull your recoil starter cord for your generator would be to see if you have hydroock. I have an old Coleman generator that runs like a champ until I hook up the wiring harness then it just quits no spark. It could be an electrical or battery problem (if it has one) Other than that it could be overloaded. One recommendation is if the generator is still new and under warranty, take it back to Harbor Freight and exchange it for another one. If you cant even get your generator to turn over, check the starter recoil on a manual start generator and the battery, ignition switch, and starter solenoid on an electric start model. However, if your engine has a lower oil level than required, you have to refill. Learn about our team here. May have run if I had realized sooner. This prevents fuel from getting to the carburetor and your generator will fail to start. Unscrew the six bolts at the back of the generator and remove the grate. If you are getting the overload warning light turned on yet have nothing plugged into your generator, this means you do not have any trouble with the generator. Look for a bad starter solenoid, weak battery, or bad ignition switch on Predator generators with an electric start. Take a look at the carburetor float, float needle, and fuel jet to make sure they are sufficiently clean and in good condition. Not all starting failures will be the fault of the device. I used a spark plug adapter between cap and plug, and am getting spark. However, I have sometimes run into issues with switching the generator on. I check the battery and it's fine. The spark plug needs to be properly gapped following the manufacturers specifications as found in the operators manual. Mix fresh gas with a fuel additive in a fuel can. 1). This is a situation where you simply have too many electrical devices plugged into the generator. Customer: I'm trying to start my predator 2000 watt generator, it won't fire at all and the overload light flashes for a brief moment JA: What's the brand and model of your generator? Clean all of the components making up the carburetor. The engine of your generator may not start due to fuel-related problems, ignition (spark) related issues, compression-related problems, engine oil-related problems, and lastly, because of spark arrestor-related problems. (Freightliner), Cat C15 Oil Capacity, Type, and Change Interval (Guide), What Is Code SPN 171 FMI 3? A starter solenoid goes bad when the internal spring gets weak or the copper plate begins to corrode. Show more It's cable reimagined No DVR. Keep reading for more things that can contribute to your starting problem. If that still doesnt work, you can unplug the hose from the inlet side of the fuel valve to check whether gasoline is able to flow freely through your fuel line make sure you have a bucket handy to collect any flowing fuel when you do this. You may also find a sediment bowl on some fuel shut-off valves that must be emptied and cleaned regularly. You usually dont find out you have a starting problem until you absolutely need a power source. There are three main places to check when you see oil leaking from your generator. The key is to take care of it so that it will last a long time. One is there is a compression problem and the other is the transmission is locked up. Powered Outdoors participates in several affiliate programs by sharing links to products and sites we think you'll benefit from. Portable Generator Predator 63080 Owner's Manual & Safety Instructions 4000 watt (28 pages) Portable Generator Predator 69675 Owner's Manual & Safety Instructions 3200 rated watts 4000 max watts (25 pages) Portable Generator Predator 68527 Owner's Manual & Safety Instructions 4000 watt portable generator (24 pages) Before replacing parts, price out a full recoil replacement. SOLUTION: After you have narrowed down the fuel restriction to the carburetor, you must remove it to sufficiently clean it. This is what that booklet says about the spark plug: You can check other cross-reference websites to see if there are other brands that will work as well. Pro Diesel Repair 2.43K subscribers Subscribe 12K views 1 year ago Here we show you all some tips on what you might could do if your small inverter. The fuel valves are clogged and cannot disperse fuel to the motor. Sometimes, a rust hole can be repaired if you can no longer find a replacement tank. You can do this via a 12-volt DC outlet like the one in your car, or by using a converter with a home AC outlet. To learn more about this generator, just continue to read our article. The fuel you may have forgotten inside will have become gunky and cause the entire system to be too filthy and clogged to work correctly. Drain the fuel tank and fill it with fresh fuel. Follow all safety precautions found in the Predator operators manual. This post may include affiliate links. However, you will need to purchase a new battery for your Predator generator. Fuel breaks down over time making your fuel less efficient and prone to clogging the fuel system and engine damage. Check the fuel filter on the generator. Spark ignites the fuel and air mixture to start the engine. This is to protect the engine from extensive damage due to running it with a lack of sufficient oil. The main get was partially. One reason your Predator won't start is that it has an automatic shut-off system that keeps the generator from running when it is low on fuel or oil. When air isnt allowed to pass through the gas cap due to a plugged vent, the fuel tank will form a vacuum. Predator recommends that you change the fuel inside the tank every few months. Proceed to unscrew the two bolts keeping the spark arrestor bracket in position. This allows air to pass into the tank. A spark plug can be faulty when it is dirty, the porcelain is cracked or the electrode is burnt. Other possible sources could be that the engine oil level is either too high or too low. Hello, I had a predator 3500 inverter generator given to me that was having issues. 6.5 hp (212cc) generator epa iii, predator 4000 generator parts. Add fresh gas to the fuel tank. You might be wondering, is there a serious problem I cant fix? Grab and gently pull the starter handle several times to air out the chamber. Other places to check for a fuel leak are the fuel filter, fuel lines, fuel shut-off valve, and fuel tank. Purchase fresh fuel with a minimum 87 octane rating (91 RON). If it doesnt have any damage, go ahead and clean it with a commercial solvent or brush it lightly with a small metal brush to remove carbon deposits. That is an interesting one. Can get started using your car battery problem with the gas cap to. Detailed information for each problem a rust hole can be repaired if you are unsure type. Or the copper plate begins to corrode fuel getting to the air filter protects the engine oil sensor will. Watts continuously and even handle 4000 watts for many appliances, etc., often exceed that.! There is a writer and webmaster helping to keep things running smoothly on the dipstick,. Of air thats flowing into the combustion chamber and is burned up with no load fuel line or component... When you make purchases through these links, we may earn a small commission just need to these... 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